Untitled document
I. Introductory Principles
A. Hybrid and electric vehicle vocabulary
B. Hybrid and electric vehicles in production
C. Types of hybrid systems
1. Series
2. Parallel
3. Series/parallel
4. Mild and assist hybrids
5. Plug-in hybrids
D. Electrical theory basics and safety implications
II. Motor and Generator Basics
A. Basic motor operations
1. Series
2. Parallel
B. Generators
C. Motor generators
D. Controllers
III. Battery Basics
A. Lead-Acid (Pb-A)
B. AGM (Absorbed Gas Mat) Battery (12 volt system)
C. High-Voltage (HV) System Batteries
1. NiMH (Nickel Metal Hydride)
2. Lithium-Ion (Li-Ion) and other new battery technologies
3. Importance of HV state-of-charge
IV. Hybrid System Components and Operation
A. System components
1. Internal combustion engine (ICE) and motor generator (MG)
2. Battery pack
3. Rectifiers, inverters, converters
4. Cables, switches
B. Battery charging
C. Regenerative braking
D. Driving
V. Safety
A. Personal safety
B. Electrical safety gloves
C. Tools and equipment
1. Mega-ohm meter
2. Scanners (eg, Toyota Technical Information System (TIS))
3. Using appropriate fluids
D. Safety procedures (shop)
1. Depowering HV system
2. Importance of ensuring auto in shutdown mode
3. Repowering HV System
E. Safety procedures (test driving)
VI. Honda and/or GM (Mild Hybrid) Systems
A. Routine maintenance (unique to this type of hybrid system)
1. System-specific fluids
2. Other system-specific requirements (e.g., brakes)
B. Diagnostics (for Hybrid-system related problems)
1. Types and use of test equipment
2. Reading data codes
3. Assuring proper use of fluids
VII. Toyota and/or Nissan and/or Ford (Full Hybrid) Systems
A. Routine maintenance (unique to this type of hybrid system)
1. System-specific fluids
2. Other system-specific requirements (e.g., brakes)
B. Diagnostics (for Hybrid-system related problems)
1. Types and use of test equipment
2. Reading data codes
3. Assuring proper use of fluids
VIII. Plug-in Hybrids
A. Battery pack
B. Installation
C. Interface to car
D. Charger
E. Troubleshooting
IX. Personal Standards Expected in the Workplace (NATEF Standard 7.9, tasks 1 - 5)
A. Appropriate dress, language use and manners suitable to the workplace
B. Reporting to work on time
C. Proper personal hygiene
D. Meets and maintains employment eligibility criteria i.e., drug/alcohol free status, maintains a clean driving record, etc
E. Demonstrates honesty, integrit, and reliability,
X. Implementing Good Work Habits and Ethics (NATEF Standard 7.10, tasks 1 - 10)
A. Using scientific, technical, engineering and mathematics principles and reasoning
B. Addressing the needs of customers, and providing helpful, courteous service
C. Implementation of a productive plan of work
D. Knowing, understanding, and complying with workplace policies and laws
E. Resolving problems that arise during the course of a workday
F. Working successfully as a member of a work team
G. Assisting others as requested in the workplace
H. Working well with customers and other employees
I. Negotiating solutions to interpersonal and workplace conflicts
J. Interpreting workplace documents
K. Contributing ideas and demonstrating initiative in the workplace
L. Communication (both verbally and in writing) with customers and coworkers
M. Following instructions successfully
All topics are covered in both lecture and lab parts of the course