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At the conclusion of this course, the student should be able to:
1. Distinguish the correct tool or tools to perform an assigned task.
2. Interpret a schematic diagram and translate information into construction of a circuit board.
3. Assemble electrical terminals and printed circuit boards, applying high quality techniques for soldering and desoldering wires and components.
4. Determine optimal configuration of circuits in relationship to components.
5. Inspect, evaluate, and repair assembled printed circuit boards through the replacement of soldered components.
6. Safely use tools and equipment.
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I. Electrical Safety
A. Avoiding electrical shock
B. Proper use of tools
C. General first aid techniques
II. Basic Concepts and Tools
A. Concepts
1. Proper use
2. Maintenance
3. Safety
B. Hand tools
1. Soldering iron
2. Microscope
3. Desoldering tools
4. Wire cutter
5. Pliers
6. Routing tools
III. Schematic Drawings
A. Use of schematic drawings
B. Proper identification of electronic symbols
C. Identification of polarity on components
D. Identifying and repairing discrepancies in calculated measurements
IV. Electrical Fabrication
A. Wire assemblies
B. Proper connection to terminals
C. Connection to printed circuit boards
V. Cable Assemblies
A. Fabrication of coaxial lines
B. Fabrication of shielded pairs
C. Proper assembly of BNC (British Naval Connectors)
D. Fabrication of ribbon cable connection
VI. Printed Circuit Board Assembly
A. Component inspection
B. Soldering to circuit boards
1. Soldering techniques
a. Tinning
b. Splicing
c. Soldering
d. Solder feeding
2. Removing excess leads and resin
VII. Chassis Assemblies
A. Fabrication of chassis
B. Mounting components
C. Connecting components to circuit boards
VIII. Troubleshooting Electrical Circuits
A. Basic test procedures
B. Identification of faulty components
C. Proper removal and replacement of faulty components
D. Connecting wires and components to terminals and boards
1. Coaxial and shielded pair coaxial cable assembly
2. Printed circuit board assembly technique
3. Chassis assembly
4. Chassis wiring procedures
LABORATORY MATERIAL
I. Proper Lead Dressing of Wires
II. Fabrication of Splices
III. Fabrication of Test Leads
IV. Fabrication of Ribbon Cable Connection
V. Component Identification
VI. Schematic Design and Layout of a Printed Circuit Board
VII. Orientation, Mounting, and Soldering Components to Printed Circuit Board
VIII. Fabrication of Chassis
IX. Assembly of Components and Printed Circuit Boards to the Chassis
X. Troubleshooting of Power Supply
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Instructor prepared materials