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At the conclusion of this course, the student should be able to:
1. List main types, features, and uses of hydraulic pumps.
2. Select, install, and maintain pipe, pipe fittings, and valves in water and wastewater systems.
3. Explain the theories related to how various pumps operate.
4. Perform related hydraulic calculations and measurements.
5. Install and operate hydraulic pumps.
6. Describe pump control using Supervisory Control And Data Acquisition (SCADA).
7. Maintain, troubleshoot, and repair hydraulic pumps.
8. Define electrical terms, principles, equations, and safety procedures.
9. Perform electrical calculations and measurements involving power, voltage, amperage, and
electrical resistance.
10. Describe the types of motors and starters, their uses, and their principles of operation.
11. Maintain, troubleshoot, and repair electrical motors and starters.
12. Describe pump station operations, maintenance, and safety procedures.
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I. Introduction to Pumps and Hydraulics
A. History
B. Vocabulary
C. Classification and operational differences
1. Dynamic pumps
2. Positive displacement pumps
D. Applications water and wastewater systems
II. Piping and Valves
A. Suction and discharge piping selection and installation
B. Control valves: types, installation, maintenance, and repair
C. Sealing and priming of pumping systems
III. Basic Electronics
A. Electrical terms, formulas, and circuits
B. Determining power, voltage, amperage and electrical resistance
C. Wiring and wiring tools
IV. Meters and Test Equipment
A. Metering equipment
B. Amp testing
C. Megohmmeter testing
D. Testing pressure gauges
V. Motors and Starters
A. Types and uses
B. Principles of operation
C. Energy optimization and efficiency
D. Maintenance and troubleshooting
E. Disassembly and repair
VI. Hydraulics Computations
A. Hydraulics theory basics
B. Horsepower and efficiency
C. Total Dynamic Head (TDH)
D. Net Positive Suction Head (NPSH)
E. Pump curves
F. Affinity laws
1. Impeller trim and speed change effects
2. Capacity, head, and horsepower requirements
VII. Centrifugal Pumps
A. Types, including coupling and drive types
B. Principles of operation
C. Installation and operation
D. Maintenance and troubleshooting
E. Disassembly and repair
VIII. Hydrostatic Pumps
A. Types and principles of operation
B. Installation and operation
C. Maintenance and troubleshooting
D. Disassembly and repair
IX. Pump Station Maintenance and Safety
A. Preventive and planned maintenance
B. Appropriate intervals and triggers
C. General safety procedures
Lab Topics and Scope
I. Electrical meters and measurements
II. Pressure and flow meters and measurements
III. Electrical wiring basics
IV. Pipe and valve assembly, sealing, and priming
V. Horsepower and efficiency
VI. Motor and starter maintenance, troubleshooting, disassembly, and repair
VII. Centrifugal pump maintenance, troubleshooting, disassembly, and repair
VIII. Hydralic pump maintenance, troubleshooting, disassembly, and repair
IX. Pump station overview and field trip
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Water Pumps and Pumping Systems, Water/Wastewater Treatment Applications. Rishel, James. McGraw-Hill. 2002 (classic)
Pumps and Pumping. 8th ed. Arasmith, Skeet. ACR Publication. 2000 (classic)
Instructor prepared materials