SRJC Course Outlines

5/19/2022 6:03:44 PMMACH 51.1B Course Outline as of Fall 2022

Changed Course
CATALOG INFORMATION

Discipline and Nbr:  MACH 51.1BTitle:  ADV MACHINE TOOL TECH  
Full Title:  Advanced Machine Tool Technology
Last Reviewed:2/28/2022

UnitsCourse Hours per Week Nbr of WeeksCourse Hours Total
Maximum3.00Lecture Scheduled2.2517.5 max.Lecture Scheduled39.38
Minimum3.00Lab Scheduled2.258 min.Lab Scheduled39.38
 Contact DHR0 Contact DHR0
 Contact Total4.50 Contact Total78.75
 
 Non-contact DHR0 Non-contact DHR Total0

 Total Out of Class Hours:  78.75Total Student Learning Hours: 157.50 

Title 5 Category:  AA Degree Applicable
Grading:  Grade Only
Repeatability:  00 - Two Repeats if Grade was D, F, NC, or NP
Also Listed As: 
Formerly:  MACH 51B

Catalog Description:
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Students will explore advanced machining processes involving the use and maintenance of lathe, mill, drill press, lasers, and common hand tools. Students will also engage in measurement, layout, and tolerance application processes relevant to industrial manufacturing. This course provides project-based learning using multiple machining operations  and multiple-part assemblies; more in-depth coverage of properties of materials and Geometric Dimensioning and Tolerancing, including the development of inspection gages. Solid modeling development using Computer-Aided Design (CAD) software and print creation.

Prerequisites/Corequisites:
Course completion of MACH 51.1A


Recommended Preparation:
Eligibility for ENGL 100 or ESL 100

Limits on Enrollment:

Schedule of Classes Information
Description: Untitled document
Students will explore advanced machining processes involving the use and maintenance of lathe, mill, drill press, lasers, and common hand tools. Students will also engage in measurement, layout, and tolerance application processes relevant to industrial manufacturing. This course provides project-based learning using multiple machining operations  and multiple-part assemblies; more in-depth coverage of properties of materials and Geometric Dimensioning and Tolerancing, including the development of inspection gages. Solid modeling development using Computer-Aided Design (CAD) software and print creation.
(Grade Only)

Prerequisites:Course completion of MACH 51.1A
Recommended:Eligibility for ENGL 100 or ESL 100
Limits on Enrollment:
Transfer Credit:CSU;
Repeatability:00 - Two Repeats if Grade was D, F, NC, or NP

ARTICULATION, MAJOR, and CERTIFICATION INFORMATION

Associate Degree:Effective:Inactive:
 Area:
 
CSU GE:Transfer Area Effective:Inactive:
 
IGETC:Transfer Area Effective:Inactive:
 
CSU Transfer:TransferableEffective:Fall 1981Inactive:
 
UC Transfer:Effective:Inactive:
 
C-ID:

Certificate/Major Applicable: Both Certificate and Major Applicable



COURSE CONTENT

Student Learning Outcomes:
Upon completion of the course, students will be able to:
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1. Calculate speeds and feeds to machine of ferrous and non-ferrous metals.
2. Setup and cut an angle on a sine plate.
3. Manufacture precision layout and machining of a part according to engineering drawing tolerances and specifications on a vertical mill.
 

Objectives: Untitled document
In order to achieve these learning outcomes, during this course students will:
1. Safely operate a variety of machine tools without supervision.
2. Set up machines and produce machine parts independently.
3. Calculate speeds, feeds, and revolutions per minute (RPM) for machining various metals.
4. Perform precision layouts using metrology layout tools.
5. Calculate and cut angles.
6. Determine tolerances according to manufacturing standards.
7. Manufacture and "finish" a machined part according to engineering drawing specifications.
8. Identify and locate information in text manuals used in industry.
9. Demonstrate proper safety practices, procedures, and professionalism.

Topics and Scope
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I.  Orientation and Safety
II. Materials and Processes
    A. Ferrous metals
    B. Non-ferrous metals
III. Material Calculation Formulas
    A. Feeds
    B. Speeds
    C. RPM
IV. Advanced Lathe Operations
    A. Cutting angles
    B. Producing a knurl
    C. Boring
    D. Work Holding Devices
V. Tooling: Use, Care, and Identification
    A. Types
    B. Coolants
VI. Metrology Layout Tools
    A. Sine bar
    B. Protractors
    C. Gages
    D. Optical alignment magnifier
VII. Drill Press Operations
     A. Tools
    B. Proper set-up procedures      
VIII. Cutting Tools
    A. Types
    B. Calculations
IX. Advance Mill Operations
    A. Surface finish
    B. Tolerances
    C. Work Holding Devices
X. Geometric Dimensioning and Tolerances (G.D.& T.)
    A. Tolerance applications
    B. Allowances
    C. Precise fitting
    D. Manufacturing standards
XI. Industrial Text Manuals
     A. "Machinery's Handbook" machinist reference handbook
    B. Online research
XII. Metrics
    A. Application
    B. Use of conversion tables used in industry
XIII. Professionalism
    A. Safety
    B. Production quality
    C. Proper work habits
 
All topics are covered in the lecture and lab portions of the course.

Assignments:
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Lecture-related Assignments:
1. Weekly readings (15-20 pages)
2. Weekly quizzes
3. Safety exam
4. Midterm
5. Final exam
 
Lab-related Assignments:
1. Lab projects (4-6)
2. Lab documentation (course notes, handouts, process plans and inspection sheets)
3. Organize workspace and clean-up lab area (professionalism)

Methods of Evaluation/Basis of Grade.
Writing: Assessment tools that demonstrate writing skill and/or require students to select, organize and explain ideas in writing.Writing
10 - 20%
Lab documentation
Problem solving: Assessment tools, other than exams, that demonstrate competence in computational or non-computational problem solving skills.Problem Solving
10 - 20%
Lab projects, lab documentation
Skill Demonstrations: All skill-based and physical demonstrations used for assessment purposes including skill performance exams.Skill Demonstrations
20 - 35%
Lab projects
Exams: All forms of formal testing, other than skill performance exams.Exams
20 - 30%
Safety exam, quizzes, midterm, and final exam
Other: Includes any assessment tools that do not logically fit into the above categories.Other Category
10 - 20%
Professionalism, participation, organization and clean-up


Representative Textbooks and Materials:
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Precision Machining Technology. 3rd ed. Hoffman, Peter and Hopewell, Eric. Cengage. 2019
Instructor prepared materials

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